NOI / E-mail Ref.
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Test
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NOI Date
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2021-04-09
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NOI By
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Service Location
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W-108, Anand Nagar MIDC, Ambernath (East), Thane, Maharashtra
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Visit Start Date
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09-Apr-2021
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Visit End Date
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09-Apr-2021
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Supplier Contact
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No. of Days
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1
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Sr. No.
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Purchase Order Description
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Item
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P.O.Status
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1
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PO-01669033316JA Dt : 19/11/2021
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Valve
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Complete
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2
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AMENDMENT P.O. NO. PO-016690-2 33316JA Dt : 08/12/2021
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Valve
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Complete
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Sr. No.
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Previous Visit Date
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Report No
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1
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19-Jan-2022
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-
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Description of Drg.|ITP|QAP|other Documents Referred During
Inspection
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Sr. No.
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Name of the document
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Document No and Rev No
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Approval Date
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Approved by
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Remarks
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1
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Approved Drawing
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GAD-E-04493-8100F21-01 R1
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19-Jan-2022
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Renji Mathew
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OK
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2
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Approved ITP
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DVL/QAP/F002 R00
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17-Jan-2022
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Saju Somasekharan Nair
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OK
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Sr. No.
P.O. Line No.
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Item Description
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Inspection stage
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P.O. Qty.
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Inspected Qty.
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Quantum of check in %
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Tag No Of Inspected Item
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Remarks
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1
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FLOATING BALL VALVES ,DN 50 CLASS 150, FE, RF
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Finished Stage
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42
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42
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100
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Sr.Nos. E214493-15, E214493-37, E214493-24, E214493-41, E214493-3
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Hydrostatic & Pneumatic test, Dimensional Inspections of valves, Antistatic Test
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2
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FLOATING BALL VALVES DN 25 CLASS 150, FE, RF
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Finished
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22
|
22
|
100
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Serial Nos. E214493-48, E214493-62, E214493-56
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Hydrostatic & Pneumatic test, Dimensional Inspections of valves, Antistatic Test
|
|
Inspection Details with Description
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Sr. No.
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ITP | QAP Clause No.
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Inspection Description (As per QAP Clause)
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TPI Scope (W/R/H)
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Result
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1
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A-1
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Visual inspection Witnessed of offered Valves in assembled condition on accessible area for surface condition found free from injurious surface defects during inspection , found satisfactory and foundry tc reviewed ( Mechanical properties, Chemical properties & Heat treatment ) -found in order.
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R
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Accept
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2
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A-2
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Reviewed lab test certificates for Stem and Ball as submitted by vendor - found in order Reviewed test certificates for Seat ring as submitted by vendor - found in order
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R
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Accept
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3
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A-3
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Reviewed test certificates for fastner as submitted by vendor - found in order
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R
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Accept
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4
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A-4
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Reviewed test certificates for fastner coating ( xylan coated black ) as submitted by vendor - found in order
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R
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Accept
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5
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B-1
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Reviewed LPT report as submitted by vendor - found in order
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R
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Accept
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6
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B-2
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PMI report for (valve Body, Side connections , Ball and Valve Stem ) reviewed as submitted by vendor.found in order
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R
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Accept
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7
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E-1
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Witnessed Hydrostatic Shell test for 10% Qtys.of offered valves for shell test at 32 kg/cm² for 60 seconds - found no leakage no pressure drop during inspection
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W
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Accept
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8
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E-2
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Witnessed Hydrostatic Seat leak test for 10% Qtys.of offered valves for Seat leak test at 23 kg/cm² for 60 seconds - found no leakage no pressure drop during inspection
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W
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Accept
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9
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E-3
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Witnessed Pneumatic Seat leak test for 10% Qtys.of offered valves for shell test at 6 kg/cm² for 60 seconds - found no leakage no pressure drop during inspection
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W
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Accept
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10
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E-4
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Dimensional Inspection Carried out randomly 10% of valves from offerd quantity as per relevent standard - Found within acceptable limit.
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W
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Accept
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11
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E-5
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Antistatic testing for body to trim part connectivity witnessed - connectivity found.
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W
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Accept
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12
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E-6
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Functional test Witnessed at random for offered valves - Found Smooth operation.
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W
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Accept
|
|
Identifications. Inspected items are double stamped and others are single stamped
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Sr. No.
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Location of Stamping
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Specimen
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Remark
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1
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Top
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IBTS
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OK
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Identification Note
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IBTS marked
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Description of Calibration Details of Devices used During Inspection
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Sr. No.
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Device Description and Range
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Device Sr. No.
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Certificate No. and Date of Certification
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Company Performing Calibration
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Calibration Validity
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NABL Traceability
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1
|
Pressure gauge ( 0 to 70 )
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E 25607
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22/M - 729
|
Brilliant Industries Calibration laboratory
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07.04.2022
|
NA
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2
|
Pressure gauge ( 0 to 14 )
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APG - 319
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21/M - 14223
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Brilliant Industries Calibration laboratory
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04.03.2022
|
NA
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3
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Vernier Calliper ( 0- 300mm)
|
AVC - 11
|
21/9013
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Brilliant Industries Calibration laboratory
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11.03.2022
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NA
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4
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Vernier Calliper ( 0- 600mm)
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AVC - 21
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21/12677
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Brilliant Industries Calibration laboratory
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22.11.2022
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NA
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5
|
Digital Clamp meter
|
122622
|
CC-2174
|
Sky Instrument & control
|
20.01.2023
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NA
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|
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Summary Note |
Reference pictures are documented seperately
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Supplier |
A S Engineers & Fabricators, Ambarnath
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Idea Brigade Technology Solutions LLP
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Client |
BP Episilon Khazzan
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Name
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Name
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Name
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Date |
-
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Date |
-
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Date |
-
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Sign and Stamp
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Sign and Stamp
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Sign and Stamp
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- The items are inspected in accordance with the Drawings/Standards/Codes and
Specifications
- This report does not relieve Manufacturer from the agreed responsibilities with
client
- Final acceptance and release shall be given by client after review
- Manufacturer is solely responsible for any Manufacturing Defects and Failures
- This report shall not be reproduced except in full without prior written permission
- Any correction to report without authorisation will make the report void
- This is a system-generated report and does not require signature
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